Itt Goulds Pumps IC User Manual

Content

ITT Goulds Pumps IC: Complete Product Manual and Buying Guide

The ITT Goulds Pumps IC is a heavy-duty ISO chemical process pump designed for demanding industrial services, including chemical processing, petrochemical production, power generation, water treatment, and general manufacturing. Built to ISO 5199 and ISO 2858 standards, the IC series combines broad hydraulic coverage with durable construction and service-friendly maintenance.

Its enclosed impeller, robust bearing frame, optional wear ring, and patented Cyclone seal chamber help deliver reliable operation and extended component life. The range supports flows up to 450 m³/h (1,980 GPM), heads up to 160 m (514 ft), temperatures from -40°C to 280°C (-40°F to 530°F), and pressures up to 25 bar (360 PSI), depending on the selected configuration.

The pump is intended for engineers, maintenance teams, OEMs, plant operators, and contractors who need dependable centrifugal pumping for corrosive, hot, or process-critical fluids. Pump selection must account for fluid compatibility, viscosity, temperature, specific gravity, required flow, total dynamic head, seal arrangement, and motor configuration.

Pricing is highly dependent on size, materials, seals, motor, certification, and accessories. Industrial buyers should generally expect a custom-quoted price rather than a fixed retail figure. Availability is typically through authorized ITT Goulds Pumps distributors and regional representatives. The ITT Goulds Pumps IC is best purchased with a complete datasheet, performance curve, and application review.

ITT Goulds Pumps IC Specifications and Performance

  • Product type: Horizontal, end-suction, centrifugal ISO chemical process pump.
  • Standards: Designed in accordance with ISO 5199 and ISO 2858.
  • Hydraulic range: 34 hydraulic sizes.
  • Maximum flow: Up to 450 m³/h or 1,980 GPM.
  • Maximum head: Up to 160 m or 514 ft.
  • Operating temperature: Approximately -40°C to 280°C or -40°F to 530°F, depending on materials and configuration.
  • Maximum pressure: Up to 25 bar or 360 PSI for applicable configurations.
  • Impeller: Enclosed impeller with an optional renewable wear ring.
  • Sealing: Mechanical seal configurations with a Cyclone seal chamber; packing arrangements may be available for selected services.
  • Drive options: Motor-driven arrangements and optional PumpSmart variable-frequency-drive control.
  • Lubrication: Heavy-duty bearing frame with a large oil sump.

Compared with smaller general-purpose centrifugal pumps, the IC series offers wider process-fluid capability, higher temperature limits, and greater configuration flexibility. Final performance depends on pump size, impeller diameter, speed, materials, and fluid properties.

Detailed Description of the Goulds IC Chemical Process Pump

The IC pump converts motor power into fluid movement through a rotating enclosed impeller. Liquid enters axially through the suction nozzle, gains velocity as it passes through the impeller, and is converted into pressure within the casing and discharge passage. Correct operation requires a flooded suction or properly designed suction-lift arrangement, adequate net positive suction head, and rotation that matches the directional arrow on the pump.

The casing and wetted components are selected according to the pumped fluid and service conditions. Available metallurgy varies by model and application, so corrosive chemicals should never be handled without confirming material compatibility with ITT Goulds Pumps or an authorized representative.

Typical applications include acids, solvents, hydrocarbons, process water, chemical intermediates, boiler-related fluids, and industrial wash solutions. The bearing frame is designed for demanding continuous-duty service, while the oil sump supports bearing lubrication and heat management. Optional wear rings can make hydraulic restoration more economical during refurbishment.

Operators generally benefit from stable performance, conventional centrifugal-pump controls, accessible maintenance points, and broad spare-parts support. Because the IC is an engineered industrial pump rather than a universal plug-in appliance, professional sizing and installation are essential.

How to Install and Set Up the ITT Goulds Pumps IC

  1. Verify the nameplate against the purchase specification, including pump size, materials, seal type, rotation, motor voltage, and rated operating point.
  2. Inspect the pump, coupling, baseplate, piping, and accessories for shipping damage before installation.
  3. Install the pump on a rigid, level foundation. Complete soft-foot checks and align the driver and pump coupling according to the applicable IOM instructions.
  4. Support suction and discharge piping independently. Do not use the pump nozzles to support pipe weight or compensate for misalignment.
  5. Install suitable isolation valves, gauges, strainers where appropriate, and process-specific flushing or seal-support systems.
  6. Fill and vent the pump and suction line before starting. Never operate the pump dry.
  7. Briefly jog the motor to confirm rotation matches the arrow on the casing or bearing housing. Disconnect power before making wiring changes.
  8. Open the suction valve fully, start the driver, and gradually adjust the discharge valve toward the required operating point.
  9. Check vibration, bearing temperature, seal leakage, pressure, flow, lubrication, and motor current during commissioning.

Use lockout/tagout procedures and wear chemical-resistant personal protective equipment. Depressurize, drain, cool, and isolate the pump before service. Variable-frequency-drive operation, seal plans, and control instrumentation should be configured by qualified personnel.

ITT Goulds Pumps IC Troubleshooting Guide

  • Pump does not deliver liquid: Re-prime the pump, confirm the suction line is full, remove blockages, inspect the impeller, and verify correct rotation.
  • Low flow or head: Check for air leaks at gaskets or O-rings, a partly clogged impeller, insufficient suction pressure, excessive impeller clearance, or an obstructed suction valve.
  • Excessive power consumption: Confirm that the discharge head has not fallen below the rated point. Check fluid specific gravity and viscosity, inspect impeller size, and ensure packing is not overtightened.
  • Excessive vibration: Inspect alignment, foundation bolts, coupling condition, bearing lubrication, cavitation symptoms, pipe strain, and impeller balance.
  • Seal leakage: Verify seal faces, flush or cooling flow, shaft condition, seal installation, and process pressure. Replace damaged seals using the correct kit.
  • Overheating bearings: Check oil level, oil condition, lubrication lines, cooling arrangements, alignment, and bearing condition.
  • Cavitation or noisy operation: Increase available suction head, reduce suction restrictions, lower fluid temperature where possible, and confirm the pump is operating near its specified duty point.

The IC installation, operation, and maintenance manual should be used for model-specific clearances, torque values, lubrication requirements, and disassembly procedures. There are no universal user-reset error codes for every IC configuration; alarms usually originate from the motor starter, instrumentation, seal system, or optional PumpSmart controls. For warranty or technical support, contact the authorized ITT Goulds Pumps representative listed for your region with the pump serial number, model, operating data, and photographs of the installation.

Pros and Cons of the ITT Goulds Pumps IC

Advantages

  • Broad operating range: Suitable for many industrial flow, head, temperature, and pressure requirements.
  • International process design: ISO 5199 and ISO 2858 alignment simplifies specification for global projects.
  • Durable construction: Heavy-duty bearings, a large oil sump, and robust process-pump architecture support continuous service.
  • Maintenance flexibility: Optional renewable wear rings can help restore efficiency without replacing the complete pump.
  • Control options: PumpSmart variable-frequency-drive integration can improve process control and energy management.
  • Strong application coverage: A practical choice for chemical, industrial, and utility process systems.

Limitations

  • Custom-engineered purchase: Price and lead time vary significantly with metallurgy, seals, motor, and accessories.
  • Installation sensitivity: Poor alignment, inadequate suction conditions, or unsupported piping can quickly reduce reliability.
  • Professional maintenance required: Seal replacement, bearing work, and impeller adjustment require trained technicians.
  • Not always the lowest-cost option: Smaller general-purpose pumps may be less expensive for clean-water or light-duty applications.

Customer Reviews and Buying Recommendation

Public feedback is more commonly available for individual Goulds pump models than for a standardized IC-series consumer product, and verified review coverage varies by distributor. Industrial users typically value the IC family for its broad sizing range, rugged bearing frame, process-industry suitability, and availability of technical documentation. Common concerns include the need for careful application selection, specialized installation, and distributor-based pricing rather than transparent online retail pricing.

Star ratings should be treated cautiously because ratings for residential Goulds well or booster pumps do not represent the performance of the IC chemical process series. For a reliable purchase decision, request a certified performance curve, materials list, seal plan, expected delivery date, spare-parts recommendation, and warranty terms.

The ITT Goulds Pumps IC is recommended for chemical and industrial facilities that need an engineered ISO process pump rather than a low-cost general-purpose unit. Select an alternative only after comparing total lifecycle cost, chemical compatibility, efficiency at the actual duty point, local service support, and replacement-part availability.

PDF

Faqs

How do I set up an itt Goulds Pumps IC for the first time?

Install the itt Goulds Pumps IC on a rigid foundation and confirm that the pump, motor, and piping are correctly aligned. Support all connected piping independently so external loads do not stress the casing. Keep the suction line as short and direct as practical, and place the nearest elbow at least five pipe diameters from the suction flange. Fill and vent the pump, verify lubrication, check shaft rotation against the casing arrow, install the coupling guard, and complete final alignment before startup.

Why is my itt Goulds Pumps IC not delivering liquid?

First, stop the pump safely and confirm that the casing and suction line are fully filled and properly primed. Check for closed valves, blocked strainers, air leaks, clogged suction piping, or an obstructed impeller. Verify that the motor rotates in the direction shown by the pump arrow and that the suction source is adequately submerged. Excessive suction lift can also prevent flow. If the problem remains, compare operating conditions with the pump curve and inspect the mechanical seal.

How can I prevent cavitation in an itt Goulds Pumps IC?

Prevent cavitation by ensuring that available net positive suction head exceeds the pump's required NPSH at the operating flow. Keep the suction piping large, short, and free from unnecessary elbows, restrictions, and sharp transitions. Maintain adequate liquid level in the supply tank, clean clogged strainers, and eliminate air leaks on the suction side. Avoid operating far outside the recommended performance range. A rattling sound, unstable pressure, vibration, or reduced capacity may indicate cavitation and requires immediate investigation.

What should I check if an itt Goulds Pumps IC vibrates excessively?

Excessive vibration in an itt Goulds Pumps IC may result from poor alignment, an unbalanced coupling, worn bearings, cavitation, pipe strain, a damaged impeller, or operation away from the best efficiency point. Shut down the equipment according to site procedures, then inspect the foundation, anchor bolts, coupling, and piping supports. Check bearing temperature and lubrication condition, and verify that suction conditions meet the required NPSH. Do not continue operating if vibration increases rapidly or unusual noise develops.

Can an itt Goulds Pumps IC handle different chemical process fluids?

The itt Goulds Pumps IC is intended for chemical and industrial process service, but compatibility depends on the exact fluid, concentration, temperature, pressure, solids content, and selected materials. Confirm that the casing, impeller, shaft, gasket, and mechanical seal materials are suitable before installation. Also verify the maximum allowable working pressure and temperature for the specific pump configuration. Never assume that a seal or alloy suitable for one chemical will work with another; consult the equipment datasheet or a qualified Goulds Pumps representative.

How do I choose the correct motor and operating speed for an itt Goulds Pumps IC?

Select the motor by matching the required flow, head, fluid density, viscosity, temperature, and pump speed to the itt Goulds Pumps IC performance curve. Allow suitable margin for absorbed power without oversizing excessively, since an oversized motor can increase operating cost. Confirm voltage, frequency, hazardous-area classification, enclosure, and starting method. The pump must not exceed its specified speed, pressure, temperature, or minimum-flow limits. Final selection should use the pump nameplate, certified curve, and application data.

How often should I maintain an itt Goulds Pumps IC?

Create a preventive maintenance schedule based on operating hours, fluid severity, temperature, vibration, and manufacturer recommendations. During routine inspections, check leakage, bearing temperature, lubrication level, coupling condition, alignment, foundation bolts, and unusual noise. Replace or replenish lubricant using the specified type and quantity, and never mix incompatible lubricants. Inspect mechanical seals and gaskets whenever leakage increases. Record pressure, flow, vibration, and temperature trends so gradual deterioration can be corrected before it causes an unplanned shutdown.

What should I do before shutting down an itt Goulds Pumps IC for an extended period?

For an extended shutdown, follow site lockout procedures and close valves in the correct sequence to prevent reverse flow or water hammer. Drain and flush the pump if the process fluid can crystallize, corrode, solidify, or become hazardous. Protect machined surfaces and exposed components from moisture, and rotate the shaft periodically if recommended for the installation. Inspect the seal area, bearings, coupling, and lubrication system before storage. Before restarting, verify alignment, remove temporary protections, refill the pump, and repeat priming and rotation checks.

More itt manuals

Leave a Comment