California Air Tools Quiet Compressor 1P1060S Introduction

For a wide range of domestic and commercial uses, consider the extremely efficient and whisper-quiet California Air Tools Quiet Compressor 1P1060S. This compressor is perfect for jobs that demand consistent air pressure because of its strong 0.6 HP motor, which generates up to 1.2 CFM at 90 PSI and a maximum pressure of 120 PSI. Durability and trouble-free operation are guaranteed by its oil-free pump. With a weight of about 29 pounds and an operating noise level of under 56 decibels, this small and portable instrument is perfect for usage in areas where noise is a concern. When you need a portable air compressor that is dependable, silent, and easy to transport, go no farther than the 1P1060S.

Overview

Package Contents & Assembly

Model: 1P1060S
Package Contents
- Air Compressor Owner's Manual
Assembly
- No assembly required for the CAT-1P1060S Air Compressor.
- For hose Assembly: (Air hose not included)
  - Attach a 1/4” universal or Industrial Male Quick Connector to an air hose.
  - Push the 1/4” universal or Industrial Male Quick Connector (on the air hose) into the 1/4” universal or Industrial Female Quick Connector attached to the air compressor.

Parts List

NO.	Description	NO.	Description	NO.	Description
1	Cylinder Head Bolt	21	Piston Bearing	41	Bolt
2	Washer	22	Set Screw	42	Bolt
3	Air Filter	23	Plastic Head Cover	43	Fan
4	Cylinder Head	24	Screw (Plastic Cover)	44	Nut
5	Cylinder Head Obturating Ring	25	Screw	45	Washer
6	Elbow	26	Screw	46	Exhaust Pipe
7	Pressure Plate Screw	27	Adjustment Stent	47	Uploading Pipe
8	Limited Block	28	Capacitor	48	Uploading Pipe Nut
9	Gassing Valve Plate	29	Strain Relief Nut	49	Check Valve
10	Valve Plate	30	External Current Protector	50	1/4 Quick Connect
11	Air Inflow Valve Plate	31	Nut	51	Pressure Gauge
12	Metal Strengthen Sheet	32	Fan Cover Bolt	52	Pressure Switch
13	Pan Head Screw	33	Fan Cover	53	Pressure Gauge
14	Cylinder Obturating Ring	34	Right Crank Case	54	Safety Valve
15	Cylinder	35	Shock Strut	55	Connector
16	Pressure Plate Screw	36	Bearing	56	Regulator
17	Pressure Plate	37	Rotor	57	Power Cord with Plug
18	Piston Ring	38	Stator	58	1.0 Gallon Steel Tank
19	Connecting Rod	39	Bearing	59	Ball Drain Valve
20	Crank	40	Bearing Cover	60	Cushion Foot
61	Washer	62	Bolt	63	Fan
64	Nut	65	Washer	66	Exhaust Pipe
67	Uploading Pipe	68	Uploading Pipe Nut	69	Check Valve
70	1/4 Quick Connect	71	Pressure Gauge	72	Pressure Switch
73	Pressure Gauge	74	Safety Valve	75	Connector
76	Regulator	77	Power Cord with Plug	78	1.0 Gallon Steel Tank
79	Ball Drain Valve	80	Cushion Foot

Specifications

Electrical Circuit

Air Passage Drawing

AIR COMPRESSOR PRE-OPERATION CHECKLIST

Inspect for Damage

Before using the air compressor, make sure the air tank is not damaged, inspect all parts for damage, and check that all pipes are firmly connected.
Do not use the air compressor if any damage is found. If damaged, have an authorized service center inspect and test the air compressor to ensure it is working properly.

Save Packaging

IMPORTANT: Save all outside packaging in case you ever need to return the product for service or repair.

Compressor Location

Use on Flat Surface
For proper operation, the air compressor must be placed on a flat surface with an incline no greater than 15 degrees.

Warning: EXPLOSION and FIRE

Use caution to minimize the risk of fire or explosion.
It is normal for the air compressor motor and pressure switch to produce sparks while operating. If sparks come in contact with vapors from gasoline or solvents, they may ignite and cause a fire or explosion.
Abrasive tools such as grinders, drills, and other tools are capable of making sparks that can ignite flammable materials.
Always operate the air compressor a safe distance away from flammable items. Use in well-ventilated areas.
Never exceed the maximum rated pressure.

Maintain a Clear Area
It is very important that the air compressor is positioned so that there is adequate airflow around the machine. There must be at least 2 feet of obstacle-free space surrounding and above the air compressor.

OPERATING THE AIR COMPRESSOR

Save this manual for future reference.

This air compressor features a compact structure, stable performance, a high airflow rate, and easy operation and maintenance. Because the air compressor produces no oil in the airflow, it can be used as an independent air supply machine for situations in which oil in the airflow is an issue. The motor directly drives the pistons and is able to function without lubrication for a long period of time.

Description

For many people, the best air compressor solution is the California Air Tools Quiet Compressor 1P1060S, which is both efficient and quiet. Its quiet operation makes it an ideal choice for use indoors, whether in a garage, workshop, or even an apartment. The wheel kit and small size of the compressor make it convenient to transport and move around. Because of its low amp draw and oil-free construction, it is suitable for use in places with restricted power sources and eliminates the need for cleaning and maintenance.

Assembly

Connect your air supply hose to a 1/4” male universal or industrial quick connect coupler. Connect the male quick connect coupler to the female quick connect coupler located on the air compressor.
Make sure the drainage valve is off and that the pressure switch is in the OFF position.
Ensure that the power supply you are going to use is operating normally.
Insert the power supply cord into the power supply socket.

Test Run

Before using the air compressor for the first time, complete a test run as follows:

Turn the power switch to the OFF position. Plug the power supply cord into a power supply socket.
Start the air compressor by turning the power switch to the ON position. The pressure gauge reading will slowly rise as pressure increases inside the air tank.
When the gauge reading reaches 115 PSI - 120 PSI, the pressure switch will automatically turn the power off. This indicates the compressor is working normally.
Turn the power switch to the OFF position, unplug the power supply cord, and release the air in the tank by pulling on the safety valve. At this point, proceed to the next step (daily operations).

Note: If the Air Compressor is not working properly, the pressure gauge will indicate a decrease in pressure in the air tank. If there is an air leak from the compressor, the pressure in the air tank decreases, the pressure switch resets, and the motor automatically turns back on. If you detect an air leakage, turn the power switch to the OFF position, release the air from the tank by pulling on the safety valve, unplug the power supply cord, and contact Customer Support for Assistance.

WARNING

Air compressor surfaces become hot during operation.
- DO NOT touch hot surfaces, because they can cause severe burns.
- Do not touch the air compressor’s cylinder head. During operation, the cooling fins of the cylinder head and delivery pipe become hot.
- Allow the air compressor to cool before touching it.
- DO NOT place a storage cover on the unit during operation. Only place a cover on the air compressor after it has thoroughly cooled down.
FLYING OBJECTS
- Flying objects can cause injury to the eyes, head, and other parts of the body.
- Air-powered equipment and power tools are capable of propelling items (metal chips, fasteners, and particulates) at high speed into the air and could result in injury.
- Always wear approved head and eye protection.
- Never point the air stream at any part of your body, or at another person or animal.
- When operating the air compressor, make sure all other people and animals maintain a safe distance.
- Do not move the air compressor when the air tank is under pressure.
- Never use the air hoses to pull or move the air compressor.
- Keep the air compressor on a flat surface.

Daily Operation

Starting the compressor

Turn the power switch to the OFF position.
Attach the air hose to the 1/4” quick connect coupler.
Close the drain valve.
Have the air filter attached.
Plug the power supply cord into a power supply socket.
Turn the power switch to the ON position.
Let the motor run and tank fill until the motor turns off.
To regulate the airflow, while the air compressor is running, turn “On” your tool and turn the regulator knob to the right increasing the pressure. Turn the pressure up until the desired pressure is reached.
Operate the air tool normally.

Shutting down the compressor

Turn the power switch to the OFF position.
Unplug the power supply cord.
Reduce the pressure in the air tank through the air supply hose.

Setup Guide

To set up the California Air Tools Quiet Compressor 1P1060S, follow these steps:

Unbox the compressor and check for any damage during shipping.
Attach the air hose and any tools or accessories that you will be using.
Plug in the compressor and turn it on.
Allow the compressor to reach the desired pressure before using it.

California Air Tools Quiet Compressor 1P1060S Maintenance

Draining the air tank

The frequency at which you should drain the air tank depends on the environmental conditions and the amount of operating time logged. The average draining frequency is every 2 to 3 days.

Place the air compressor above a container capable of holding water.
With compressed air in the air tank, slowly turn the drain valve knob to the forward (open) or straight position. The water in the air tank will drain out.
After all of the accumulated water has drained out, turn the drain valve knob to the closed or left position in order to avoid leakage.
Draining the air tank protects parts from rust and corrosion.

Cleaning or changing the air filter

The air filter is designed to reduce noise and help prevent particulates in the air from entering and damaging the air compressor. After being used for a period of time, the air filter will become clogged. This will reduce the air intake capabilities of the air compressor, reducing performance. Therefore, the air filter must be cleaned or replaced regularly.

Open the lid on the air filter, then remove the air filter element.
To clean the element, blow off or brush off the dirt and dust.
If clogged, replace it with a new air filter.

Testing for leaks

Make sure all connections are tight. Do not overtighten.
A small leak in any hose or pipe connection will reduce the air compressor's performance.
To test for small leaks, spray a small amount of soapy water on the area suspected of leaking. If the soap bubbles, replace the broken part.

Cleaning

Clean items with a soft brush, or wipe with a moistened cloth using a biodegradable solvent.
Do not use flammable liquids such as gasoline or alcohol. Always keep parts clean from dirt and dust for better performance.

Pressure Switch

The pressure switch is factory pre-set to shut off at between 115 - 120 PSI and to restart at between 85 - 90 PSI.

Storage

Before storing for a prolonged period of time:

Turn off the power supply.
Disconnect the power cord from the power supply and wrap the power cord around the air compressor handle to reduce the risk of damage.
Pull the relief valve and release all the pressure from the air tank.
Clean the air compressor to remove all dirt and dust.
Cover the air compressor with a cover to protect the unit from dust and moisture.
Do not stack or store any items on top of or around the air compressor. Damage could occur.

IMPORTANT SAFETY INSTRUCTIONS

Safety Messages & Signal Words

Warning: RISK TO BREATHING

Dust or dust-like particulates caused by power-sanding, sawing, grinding, drilling, or any other construction-like activities can contain contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated and clean area.
Never breathe the air that comes directly out of the air compressor or air hose. This air is not suitable for breathing.
Always wear approved safety equipment. When performing dust-creating activities, securely wear properly-fit face masks or respirators.
If you feel ill from breathing while operating your air compressor, stop and seek medical attention immediately.

Warning: FLYING OBJECTS

Flying objects can cause injury to the eyes, head, and other parts of the body.
Air-powered equipment and power tools are capable of propelling items (metal chips, fasteners, and particulates) at high speed into the air and could result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body, or at another person or animal.
When operating the air compressor, make sure all other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is under pressure.
Never use the air hoses to pull or move the air compressor.
Keep the air compressor on a flat surface.

Warning: HOT SURFACE

Air compressor surfaces become hot during operation.
DO NOT touch hot surfaces, because they can cause severe burns.
Do not touch the air compressor’s cylinder head. During operation, the cooling fins of the cylinder head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during operation. Only place a cover on the air compressor after it has thoroughly cooled down.

Warning: EXPLOSION

Exercise caution when using pressurized air.
To prevent injury and for your general safety, only use high-pressure hoses, fittings, and couplings designed for use with air compressors.
Inspect all hoses, fittings, and couplings for leaks and wear. When leaks and wear are detected, stop use and replace those items immediately. Do not repair.
Never leave pressurized air in the air tank when performing maintenance.
Never leave the air compressor unattended with the power supply in use and the air hose connected.

Warning: EXPLOSION

Improper care could lead to the air tank bursting or exploding.
Drain the air tank daily or after each use to prevent moisture buildup in the air tank.
Rust can weaken the air tank and cause leaks or bursting. If rust is detected, replace the tank immediately. Do not try to repair the air tank by welding, drilling, or modifying it in any other way. These modifications can weaken the air tank and cause a hazardous condition.
If the air tank develops a leak, replace the air tank immediately. Never repair, weld, or make modifications to the air tank or its attachments.
Never make adjustments to the factory-set pressures.
Never exceed the manufacturer's maximum allowable pressure rating for attachments.
Because of extreme heat, do not use plastic pipe or lead-tin solder joints for a discharge line.

LOCATIONS OF IMPORTANT LABELS

Read these important labels before operating.

These labels provide important safety and maintenance information. These labels should be considered permanent parts of the air compressor. Should any of these labels become illegible, damaged, or removed, please contact California Air Tools Customer Service department at 1-866-409-4581 for replacements.

Troubleshooting

Problem	Possible Cause	Possible Solutions
Pressure drop in the tank.	Air leaks at connections.	Let the compressor build pressure in the tank, to the maximum pressure if possible. Brush soapy water on air connections and look carefully for air bubbles. Tighten leaky connections. If the problem persists, contact the seller for further advice.
The unloader valve leaks when the compressor is idle.	Unloader valve seal is defective.	Let the air in the air tank flow out until all the pressure is released. Then remove the unloader valve plug and clean the valve seal. If necessary, replace the seal and then reinstall all components.
The compressor stopped and does not start.	The thermal protector turned on because the motor is overheating.	Check that the main voltage corresponds to the air compressor specifications. An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat. Excessive use (over 1 hour continuous use) can cause the motor to overheat. Allow the motor to cool down.
	Motor windings or capacitor are burned.	Contact Customer Support.
The motor does not start and makes a humming noise.	Motor air locked.	Open drain valve and push current protector button.
The motor does not start or starts slowly.	Low voltage supply to the motor.	Check that the main voltage corresponds to the air compressor specifications. An extension cord that is too thin or too long can cause a voltage drop. Use heavy duty extension cords. Ensure that the air compressor is plugged into a fully functional power outlet.
The compressor is noisy with metallic clangs.	Compressor head gasket or reed valve is damaged.	Stop the compressor and contact the dealer.
The compressor does not reach the maximum pressure.	Compressor head gasket or reed valve is faulty.	Stop the compressor and contact the dealer.
The compressor doesn't seem to provide as much air as it did when new and/or the compressor cuts off within a much shorter time period.	The pressure switch needs adjusting.	Stop the compressor and contact the dealer.
The tank is full of water due to condensation.		Open the drain valve and release the water from the tank.
The motor pump unit does not stop when the tank pressure reaches its maximum working pressure (90 PSI).	Pressure switch defective or needs adjusting.	Stop the compressor immediately and contact Customer Support.

CALIFORNIA AIR TOOLS INC WARRANTY

This warranty is limited to Air Compressors distributed by: California Air Tools, Inc. 8560 Siempre Viva Road, Unit 3 San Diego, CA 92154

Warranty

California Air Tools Inc. will repair or replace, free of charge, to the original retail customer who purchased a California Air Tools, Inc. Air Compressor from an authorized dealer, distributor, or distributor’s dealer in North America. This warranty does not transfer to subsequent owners. California Air Tools Inc. will repair or replace, at its option, any parts of the portable air compressor that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below. This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center. Transportation charges are the responsibility of the customer. Any part replaced under warranty becomes the property of California Air Tools Inc. All parts replaced under warranty will be considered as part of the original product, and any warranty on those parts will expire coincident with the original product warranty.

Limited Warranty Periods

Non-commercial / Non-rental (personal use by a retail customer): 1 year parts and labor
Commercial / Rental (usage for income, business use): 1 year parts and labor

The limited warranty period begins on the date of retail purchase by the original purchaser.

Pros & Cons

Pros

Ultra-quiet operation of just 60 decibels
Oil-free design for less maintenance and longer lifespan
Compact size and wheel kit for easy transport
Low amp draw for energy efficiency and reduced risk of tripping circuit breakers

Cons

May not be powerful enough for heavy-duty applications
May not have a long enough power cord for some users

Customer Reviews

Customers have praised the California Air Tools Quiet Compressor 1P1060S for its quiet operation, compact size, and easy transport. Some common complaints include the short power cord and the need for a longer run time.

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