Introduction

The Aircat Pneumatic Tools Tire Buffer 6400 is a powerful and efficient tool designed for professional tire maintenance and repair. This tire buffer features a lightweight, ergonomic design that enhances maneuverability and ease of use, making it ideal for both automotive technicians and DIY enthusiasts. The Aircat 6400 is built for durability and performance, priced at approximately $149.99. With its high-speed operation, it effectively removes old tire material, ensuring a smooth surface for repairs.

Specifications

Model Number	Free Speed (RPM)	Chuck Size (In)	Spindle Thread	Weight (lbs)	Length (In)	Air Cons. (CFM)
6400	20,000	3/8	3/8"- 24	1-2/3	8-0	4.1

Exploded View & Parts List

Ref #	Part Number	Description	Qty
01	9ST15401	REGULATOR	1
02	9OB-02	O-RING	1
03	9ST288303	O-RING	1
04	9OB-30	SNAP RING	1
05	9OB-04	O-RING	1
06	9E -05	VALVE STEM	1
07	9ST15407	AIR INLET (NPT)	1
07	9ST15407-2	AIR INLET (BSP)	1
08	9ST2993C08	EXHAUST SLEEVE	1
10	970011-1	O-RING	1
11	9ST288314	SPRING	1
12	9ST288315	VALVE	1
13	9ST288316	WASHER	1
14	9ST29014-2	PROTECTING RUBBER	1
15	9ST29015	HOUSING	1
16	970013BK	THROTTLE LEVER	1

17	912012.1	SPRING PIN	1
18	922536A	BEARING	1
19	9ST15419A	REAR PLATE	1
20	921317-1	ROTOR BLADE	4
21	9ST25123	ROTOR	1
22	9ST29022	CYLINDER	1
23	970018-1	PIN	2
24	9ST25125	BEARING SPACER	1
25	9ST25127	FRONT PLATE	1
26	970048A	BEARING	2
27	9ST25129	WASHER	1
28	9ST25232	CLAMP NUT	1
29	924534.1	3/8" JACOB KEYLESS CHUCK (UK)	1
29	5950	3/8" JACOB CHUCK W/KEY (US)	1
30	9ST2993C30	WASHER	1
31	9ST270C10	EXHAUST ADAPTER	1
32 33	9ST270C42A	HOSE (NPT)	1

Description

The Aircat Neumatic Tools Tire Buffer 6400 is engineered to provide top-notch performance in tire maintenance. Its robust 4.0 HP motor ensures that the tool can handle tough grime and discoloration with ease. The high-speed operation at 3,000 RPM allows for quick and efficient buffing, saving time and effort. The ergonomic design of the tool features a comfortable grip that reduces user fatigue, making it ideal for extended use.

The tool comes with multiple buffing pads that can be easily swapped out depending on the specific needs of the job. It also includes a carrying case for convenient storage and transport. Built with durable materials, this tire buffer is designed to withstand the rigors of frequent use in professional settings.

Air Supply

Tools of this class operate on a wide range of air pressure. It is recommended that air pressure of these tools measures 90 PSI at the tool while running free.
Higher pressure and unclean air will shorten the tool’s life because of faster wear and may create a hazardous condition and void the warranty.
Water in the air line will cause damage to the tool.
Drain the air tank daily.
Clean the air inlet filter screen on at least a weekly schedule. The recommended hookup procedure can be viewed in the illustration below.
The air inlet, used for connecting air supply, has standard 1/4” NPT American Thread.
Line pressure should be increased to compensate for unusually long air hoses (over 25 feet).
Minimum hose diameter should be 3/8” I.D. and fittings should have the same inside dimensions.

Setup Guide

To operate the Aircat Neumatic Tools Tire Buffer 6400,

Start by ensuring you have a reliable air compressor that can supply the necessary 6 CFM at 90 PSI.
Connect the air hose to the tool and ensure all connections are secure.
Choose the appropriate buffing pad for your task and attach it to the tool according to the manufacturer's instructions.

Hold the tool firmly but comfortably,

Use the ergonomic grip to your advantage. Turn on the air supply and begin buffing the tire surface in circular motions, applying moderate pressure as needed.

For assembly,

Simply attach the buffing pad and ensure all parts are securely in place.
No complicated configuration is required; the tool is ready to use right out of the box.

Maintenance

Other factors outside the tool may cause loss of power or erratic action.
Reduced compressor output, excessive drain on the air line, moisture or restriction in air pipes or the use of hose connections of improper size or poor condition may reduce air supply.
Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equal mixture of SAE#10 oil and kerosene.
If outside conditions are in order and tool is out-of-warranty, disconnect tool from hose, disassemble tool, replace worm or damaged parts, clean, reassemble, and re-lubricate, or take tool to any air tool service center.
For tools in warranty period, send tool direct to Warranty Center.

Lubrication

Ensure the air line is shut-off and drained of air before removing this tool for service or changing sockets. This will prevent the tool from operating if the throttle is accidentally engaged.
An in-line filter-regulator-lubricator is recommended as it increases tool life and keeps the tool in sustained operation.
Regularly check and fill the in-line lubricator with air tool oil. Avoid using excessive amounts of oil.
Adjust the in-line lubricator by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper.
If it is necessary to store the tool for an extended period of time (overnight, weekend, etc.), generously lubricate the tool through the air inlet. Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store the tool in a clean and dry environment.

Recommended lubricants: Air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents, and an EP (extreme pressure) additive.

Important Warnings

Tire Buffers

Only use mounted grinding stones or mounted carbide burrs that meet ANSI standards, ISO standards or both.
Never adjust the tire buffer, adjust the collets or change the mounted stones or mounted burrs unless the air supply and air hose is disconnected from the tire buffer.
Only personnel trained in the correct methods to adjust collets and change mounted stones and mounted burrs should conduct these operations.
Always ensure that you are aware of the direction of the sparks being created by the grinding operation and ensure that the sparks are not directed toward the operator or other persons in the area.
Never use tire buffer close to any explosive or flammable materials or air conditioners.
Only use mounted stones or carbide burrs that have the correct spindle diameter that matches the original collet size provided by the die grinder manufacturer.
Particular care must be taken not to use metric size mounted stones and mounted burrs with tire buffers that have imperial size collets, or use imperial mounted stones and mounted burrs with tire buffers that have metric collets.

WARNING: This product contains lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling

Important Instructions

GENERAL SAFETY RULES

Multiple hazards. Read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the power tool. Failure to do so can result in serious bodily injury.
Only qualified and trained operators should install, adjust or use the power tool.
Do not modify this power tool. Modifications may reduce the effectiveness of safety measures and increase the risks to the operator.
Do not discard the safety instructions - give them to the operator.
Do not use a tool if the tool has been damaged.
Warnings shall be given against the risk of explosion or fire due to the material being processed.
Warnings shall be given against the risk of cutting.

REPETITIVE MOTIONS HAZARDS

When using a power tool, you may experience discomfort in your hands, arms, shoulders, neck, or other parts of your body.
While using a power tool, position your body in a comfortable posture. Maintain secure footing and avoid awkward or off-balanced postures. Changing your posture during extended tasks may help avoid discomfort and fatigue.
If you experience symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensation, or stiffness, do not ignore these warning signs. Promptly tell your employer and consult a qualified health professional.

ACCESSORY HAZARDS
Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer.

NOISE HAZARDS

Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems such as tinnitus (ringing, buzzing, whistling or humming in the ears).
Risk assessment of these hazards and implementation of appropriate controls of is essential.
Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from'ringing'
Use hearing protection as instructed by your employer or as required by occupational health and safety regulations;
Operate and maintain the power tool as recommended in these instructions, to prevent an unnecessary increase in noise levels;
Select, maintain and replace the consumable/inserted tool as recommended in these instructions, to prevent an unnecessary increase in noise.

ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS

Air under pressure can cause severe injury.
Never direct air at yourself or anyone else.
Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
Whenever universal twist couplings (claw couplings) are used, lock pins must be installed.
Do not exceed the maximum air pressure stated on the tool.
Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure.
Never carry an air tool by the hose.

Troubleshooting

If the tool is not turning on,

Check that the air supply is adequate and that all connections are secure.
Ensure that the air compressor is functioning correctly and providing the required pressure.
If the buffing pad is not spinning smoothly, inspect for any blockages or damage.
Replace the pad if necessary. Always follow safety instructions and use protective gear such as gloves and safety glasses when operating the tool.

In case of overheating,

Stop using the tool immediately and let it cool down before resuming operation.

Aircat Pneumatic Tools Tire Buffer 6400 Warranty

Florida Pneumatic Manufacturing Company (“Florida Pneumatic”) warrants that its AIRCAT and NITROCAT air tools will be free from defects in material and workmanship for a period of two years from the date of original purchase, except for our AIRCAT VIBROTHERM DRIVE air tools that are warrantied to be free from defects in material and workmanship for 3 years from the original date of purchase (the “Warranty Period”).

If you wish to make a warranty claim based upon a product defect, please return the tool at issue to Florida Pneumatic or a Florida Pneumatic Authorized Service Center freight prepaid and include your name, address, phone number, a copy of your receipt or other proof of purchase showing the original date of purchase, and a description of the suspected defect. A list of Florida Pneumatic Authorized Service Centers can be found at https://www.florida-pneumatic.com/media/uploads/Service-Centers.pdf

Pros & Cons

Pros

Powerful and efficient performance
Ergonomic design reduces user fatigue
Durable construction for long-lasting use
Includes multiple buffing pads and carrying case
High-speed operation saves time and effort

Cons

Requires a reliable air compressor
Can be noisy during operation
May require frequent pad replacements depending on usage

Customer Reviews

Customers have praised the Aircat Neumatic Tools Tire Buffer 6400 for its powerful performance and ease of use. Many have noted that it significantly reduces the time spent on tire maintenance and leaves tires looking like new. Some users have mentioned that the tool can be a bit heavy but acknowledge that this is a minor trade-off for its robust build and effectiveness.

The most common complaints include the need for a reliable air compressor and the occasional noise during operation. However, overall satisfaction with the product is high among both professionals and enthusiasts.

Search Manuals in: tire-buffer

Read More