Champion 3000 lb Power Equipment Winch C30145 User Manual
Content
Introduction
The Champion 3000 lb Power Equipment Winch C30145 is a robust and reliable tool designed for a variety of towing and lifting applications. With a powerful 3000-pound pulling capacity, this winch is ideal for both recreational and professional use, whether you're hauling vehicles, moving heavy equipment, or securing loads. Its durable construction and user-friendly design ensure efficient operation in challenging conditions. Priced at approximately $179.99, it offers excellent value for anyone needing dependable lifting power.
Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service.
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our web site at https://www.championpowerequipment.com
Controls and Features
Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Winch
- Motor: 1.34 HP 12V DC motor provides power to the planetary gear mechanism.
- Planetary Gear System: The reduction gears convert the winch motor power into extreme pulling forces. This system allows high torque while maintaining compact size and light weight.
- Braking System: Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope.
- Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.
- Free spooling Clutch: The clutch allows the operator to manually disengage (“Out”) the spooling drum from the gear train, free spool. Engaging the clutch (“In”) locks the winch into the gear system.
- Winch Mount Assembly: Flat bed mounting channel, Hitch bar with pin and lock.
- Snatch Block
- Hand Saver Bar – Use to retrieve wire rope from winch drum.
- Clevis Hook
- “D” Shackle
- Wire Rope: 3/16” x 45.9’ galvanized aircraft cable designed specifically for load capacity of 3,000lbs.
- Roller Fairlead: When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper.
- Remote Switch: Rocker switch with handlebar mount for powering the rope in or out of your winch drum.
Mounting
This CPE 3,000 lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, SUV’s and ATV’s. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer near you.
- Insert 2 x M8 Nuts with Lock Washers to the mounting channel hole and attach the Roller Fairlead to the mounting channel with the 2 Lock Washers and Nut M8 provided.
CAUTION: Mounting bolts must be SAE grade 5 or better and torque to 34 ft. lbs. - Disengage the clutch by rotating the clutch knob to the “Out” position. Release the wire rope and pull through the slot in the front of the channel.
- Attach the clevis hook and hand strap.
- Connect the battery leads. FOR WINCH TO FUNCTION PROPERLY: Connect the red (positive) lead of the solenoid to the positive (+) terminal of the vehicle’s 12 volt battery. Connect the black
(negative) lead of the solenoid to the negative (-) terminal of the vehicle’s 12 volt battery. - Check for proper drum rotation. Pull and turn the clutch knob to the “out” position (Free spooling). Pull out some cable from the drum, and then turn the clutch knob to the “In” position to engage the gears. Press the cable out button on the switch. If the drum is turning and releasing more cable then your connections are accurate. If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation.
CAUTION: Battery cables should not be drawn taut. Leave some slack for cable movement.
Specifications
- Rated Pull 3,000 lb (1361 kg)
- Gear Reduction Ratio 153:1
- Motor Permanent Magnet 1.34 HP/(DC 12V)
- Duty Cycle Intermittent
- Drum Size 1.24” (D) x 2.88” (L) 31.5 mm (D) x 73 mm (L)
- Cable 3/16” (D) x 45.9’ (L) 4.8 mm (D) x 14 m (L)
- Weight 24.4 lb. (11.07 kg)
- Height 4.25 inches (108 mm)
- Width 4.33 inches (110 mm)
- Length 11.97 inches (304 mm)
- Bolt Pattern 3.13 inches (79.5 mm)
Line speed and Motor Current (First layer) | |||||
Line pull Max | lbs | 0 | 1000 | 2000 | 3000 |
kg | 0 | 454 | 907 | 1361 | |
Line speed | FPM | 11.2 | 8.8 | 7.2 | 3.9 |
(12VDC) | MPM | 3.4 | 2.7 | 2.2 | 1.2 |
Max Current | amps | 15 | 80 | 120 | 150 |
Running Time | minutes | 1 | 1 | 1 | 1 |
Cooling Time | minutes | 5 | 5 | 5 | 5 |
- If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes.
Do not pull for more than one minute at or near the rated load. - Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
Linepull and cablecapacity | |||||||
Layers of cable on drum | 1 | 2 | 3 | 4 | 5 | 6 | |
Max pulling capacity per layer | lbs | 3000 | 2373 | 1962 | 1673 | 1470 | 1290 |
kg | 1361 | 1077 | 891 | 759 | 667 | 585 | |
Cable capacity per layer | ft | 5.6 | 12.1 | 19.7 | 27.9 | 37.1 | 45.9 |
m | 1.7 | 3.7 | 6 | 8.5 | 11.3 | 14 |
- Use double line and snatch block for pulling loads over 1,500lbs / 680 kg.
Description
The Champion 3000 lb Power Equipment Winch C30145 is built with durability and performance in mind. The winch features a heavy-duty steel construction and a weather-resistant finish to withstand harsh environments. The included remote control allows for safe and convenient operation from a distance, reducing the risk of accidents. The winch also comes with a mounting plate and necessary hardware for easy installation.
The steel cable is designed to be strong and resistant to wear, ensuring reliable performance over time. The winch's compact design makes it versatile and suitable for various applications, from off-road recovery to construction sites.
Champion 3000 lb Power Equipment Winch C30145 Operation
General Tips for Safe Operation
- Your C30145 winch is rated at 3,000 lbs. capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 1,500 lbs. we recommend the use of the pulley block/snatch block to double the wire rope line. The will aid in two ways:
- reduce the number or rope layers on the drum, as well as,
- reduce the load on the wire rope by as much as 50%.
- When doubling the line back to the vehicle, attach to the tow hook, frame or other load bearing part.
- The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable time with the engine off the battery may be drained and too weak to restart the engine.
- Get to know your winch before you actually need to use it. We recommend that you set up a few test runs to familiarize yourself with rigging techniques, the sounds your winch makes under various loads, the way the cable spools on the drum, etc.
- Inspect the wire rope and equipment before each use. A frayed or damaged rope shall be replaced immediately. Use only manufacturer’s identical replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure that all bolts are tight before each operation. - Store the remote control inside your vehicle in a place that it will not be damaged.
- Any winch that appears to be damaged in any way, is found to be worn, or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that the necessary repairs be made by a manufacturer’s authorized repair facility.
- Pull only on areas of the vehicle as specified by the vehicle manufacturer.
- Only attachments and/or adapters supplied by the manufacturer are to be used.
Self Recovery
- Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point.
- Your winch is equipped with a roller fairlead to help guide the wire rope and to reduce binding on short side pulls.
Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. - Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90° angle to the winch/vehicle.
When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook. - In the event of a broken cable it will dampen the snap back. For additional protection open the hood of the vehicle.
For pulls over 1,500lbs., we recommend the use of the snatch block/pulley block to double-line the wire rope. This reduces the load on the winch and the strain on the rope by approximately 50%
Winching Techniques A-Z
- Take time to assess your situation and plan your pull.
- Put on gloves to protect your hands.
- Disengage the clutch to allow free-spooling and also save battery power.
- Attach the hook strap to the clevis hook.
- Pull out the wire rope to your desired anchor point using the hook strap.
- Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope.
- Engage the clutch.
- Connect the remote control to the winch. If you are going to control the winch from inside your vehicle then pass the remote through an open window to avoid the wires being pinched in the door.
- Start your engine to ensure power is being replenished to the battery.
- Power in the wire rope guiding the wire under tension to draw up the slack in the wire. Once the wire is under tension, stand clear. Never step over the wire rope.
- Double check your anchors and make sure all connections are secure.
- Inspect the wire rope. Make sure there are at least 5 wraps of wire rope around the winch drum.
- Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook. Open the hood for added protection.
- Clear the area. Make sure all spectators stand clear and that no one is directly in front or behind the vehicle or anchor point.
- Begin winching. Be sure that the wire rope is winding evenly and tightly around the drum. The vehicle that is being winched can be slowly driven to add assistance to the winching process. Avoid shock loads; keep the wire rope under tension.
- The vehicle to be winched should be placed in neutral and the emergency brake released. Only release the brake pedal when under full tension. Avoid shock loads to the winch. This can damage the winch, rope and vehicle.
- The winch is meant for intermittent use. Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching operation.
- The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power.
- Secure the vehicle. Be sure to set the brakes and place the vehicle in park.
- Release the tension on the wire rope. The winch is not meant to hold the vehicle for long periods of time.
- Disconnect the wire rope from the anchor.
- Rewind the wire rope. Make sure that any wire already on the drum has spooled tightly and neatly. If not, draw out the wire and re-spool from the point where the rope is tight.
- Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in.
- Secure the hook and hook strap.
- Disconnect the remote control and store in a clean, dry place.
- Clean and inspect connections and mounting hardware for next winching operation.
Setup Guide
To set up the Champion 3000 lb Winch,
- Start by mounting the winch to a sturdy frame or bracket using the provided mounting plate and hardware.
- Ensure the mounting surface is strong enough to handle the load capacity of the winch.
- Connect the winch to a power source, ensuring proper voltage and polarity.
- Attach the steel cable to the load and secure it properly.
- Use the remote control to operate the winch, keeping a safe distance from the load during operation.
- Before first use, inspect the cable for any damage and ensure all connections are secure.
Maintenance
The owner/operator is responsible for all periodic maintenance.
WARNING
Never operate a damaged or defective winch.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch.
Lubrication
All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory. No internal lubrication is required. Lubricate Cable Assembly periodically using a light penetrating oil.
Cable Assembly Replacement
It is recommended that any modifications be performed by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used
- Rotate the clutch knob to the “Out” position.
- Extend Cable Assembly to its full length. Note how the existing cable is connected to the inside of the drum.
- Remove old Cable Assembly and attach new one.
- Retract Cable Assembly onto drum being careful not to allow kinking.
Winch Diagram
Winch Parts List
No. | Part # | Description | Qty |
1 | 300100-N | Motor | 1 |
2 | 300200-N | Stationary Gear HousingAssembly | 1 |
3 | 300025-N | Support Ring | 1 |
4 | 300300-N | Gear Carrier Assembly | 1 |
5 | 300001-N | T-Series Rotator Gear | 1 |
6 | 300002 | Drum Support Plate | 1 |
7 | 300003 | Spring WasherΦ5 | 4 |
8 | 300004 | Screw M5 x 12 | 4 |
9 | 300005-N | Drum Support Bushing | 1 |
10 | 300400-C | Clutch Assembly | 1 |
11 | 300006 | Spring | 1 |
12 | 300007-N | Drum Assembly | 1 |
13 | 300008 | Screw M5 x 8 | 1 |
14 | 300010-N | T-Series Bushing | 1 |
15 | 300012 | Tie Bar | 2 |
16 | 300013-N | T-Series BasePlate | 1 |
17 | 300500-C | T-Series F/W Knob | 1 |
18 | 300016 | Cap ScrewM6 x 16 | 2 |
19 | 300018 | Cap bolt M8 x 35 | 2 |
20 | 300019 | Flat Washer Φ8 | 4 |
21 | 300020 | Lock Washer Φ8 | 4 |
22 | 300021 | Nut M8 | 4 |
23 | 300022 | Hand Saver Bar | 1 |
24 | 300600 | Switch Assembly-Black | 1 |
25 | 300700 | Cable Assembly | 1 |
26 | 300800 | Snatch Block | 1 |
27 | 300900 | Strap | 1 |
28 | 301100 | D-Shackle | 1 |
29 | 300023 | Mounting Channel | 1 |
30 | 301000 | Roller Fairlead | 1 |
31 | 300024 | Cap Screw M8x20 | 2 |
Troubleshooting
Problem | Cause | Solution |
Motor doesnot turn on | Switch Assembly not connected properly | Insert SwitchAssembly all the way into the connector. |
Loose batterycable connections | Tighten nutson all cableconnections. | |
Solenoid malfunctioning | Tap solenoid to loosen contacts. Apply 12 volts to coil terminals directly. A clicking indicates proper activation. | |
Defective SwitchAssembly | Replace SwitchAssembly. | |
Defective motor | Check forvoltage at armature port with Switch pressed. If voltage is present, Replace motor. | |
Water has entered motor | Allow to drain anddry. Run in short bursts without load until completely dry. | |
Motor runs but Cabledrum does not turn | Clutch not engaged | Rotate clutchknob to the "In" position. If problem persists, a qualified technician needs to check and repair. |
Motor runs slowly or without normal power | Insufficient currentor voltage | The battery is weak, recharge. Run winch with vehicle motor running (Battery should have a strong charge) |
Loose or corroded batterycable connections. | Clean, Tighten, or replace. | |
Motor overheating | winch runningtime too long | Allow winchto cool down periodically. |
Motor runs in one direction only | Defective or stuck Solenoid | Tap Solenoid to loosen contacts. |
Repair or Replace solenoid. | ||
Defective SwitchAssembly | Replace SwitchAssembly. |
Champion 3000 lb Power Equipment Winch C30145 Pros & Cons
Pros
- High load capacity of 3000 lbs
- Powerful 1.4 HP DC motor
- Durable steel cable
- Remote control for safe operation
- Compact and versatile design
- Weather-resistant finish
Cons
- Heavy and may require additional support for mounting
- Noisy operation under heavy loads
- Cable can be prone to tangling if not properly managed
- Requires regular maintenance for optimal performance
Customer Reviews
Customers have praised the Champion 3000 lb Winch for its reliability and strong performance. Many users have reported successful recoveries of stuck vehicles and smooth lifting operations in construction projects. However, some users have noted that the winch can be noisy under heavy loads and requires careful cable management to avoid tangling.
Common complaints
Include the need for additional support during mounting due to the winch's weight and the necessity of regular maintenance to ensure optimal performance.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial & industrial use).
Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Faqs
How much weight can the Champion Winch lift?
What type of motor does the Champion 3000 lb Winch use?
Is the winch easy to install?
Why does my winch make unusual noises during operation?
Can I use the Champion 3000 lb Power Equipment Winch C30145 in wet conditions?
What is the line speed of the Champion?
How do I maintain my Champion C30145lb Winch?
Can I use this winch for off-road recovery?
What if my winch overheats during operation?
Is there a remote control included with the winch?
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