Corro-Protec Water Heater Anode Anti-Corrosion Protection User Guide

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Introduction

The Corro-Protec Water Heater Anode Anti-Corrosion Protection system is an innovative solution specifically created to prolong the durability of your water heater by safeguarding it against rust and corrosion. This cutting-edge device replaces conventional sacrificial anode rods with a motorized anode, offering durable and effective protection. The Corro-Protec system is simple to install and effectively prevents the accumulation of corrosive substances in the tank, resulting in improved water quality and decreased maintenance expenses. Experience tranquility and improve the longevity of your water heater with the dependable and environmentally-friendly Corro-Protec Anti-Corrosion Protection system.

TOOLS REQUIRED
 

INSTRUMENTS
  1. Teflon tape
  2. Universal pliers
  3. Ratchet wrench with a 1 1/16” socket
  4. Ratchet wrench with a 31mm socket (you can also use an adjustable wrench or a 1 3/16 socket)
  5. Robertson screw driver (squared-headed)

Detailed Specifications

Corro-Protec Water Heater Anode Anti-Corrosion Protection incorporates cutting-edge technology, featuring:

  • Automated monitoring and control
  • Smartphone integration and real-time alerts
  • Advanced galvanic and impressed current
  • Weather-resistant and durable design
  • User-friendly interface and settings

Description

Corro-Protec Water Heater Anode Anti-Corrosion Protection system is a versatile and reliable solution that safeguards metal surfaces from corrosion and degradation. This innovative technology combines automated monitoring, smartphone integration, and customizable settings to create an efficient and low-maintenance system. Corro-Protec is ideal for a wide range of applications, including marine vessels, industrial machinery, and architectural structures.

INSTALLATION STEPS

  1. Disconnect the water heater from the power source.
    Gas: Twist the dial on the top of the thermostat from the ON to the OFF position. 
    Electric: Switch the circuit breaker for the water heater to the OFF position.
    CAUTION ELECTRICITY / GAS

  2. Turn off the water

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  3. Locate a 110 volts power outlet.
    The Corro-Protec rectifier cord length is 12 feet long. This should be enough to reach an outlet. If it’s not the case, install a 110v outlet near the tank by a professional electrician following the electric code.

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  4. Release the pressure from the tank using the pressure relief valve. 
    Make sure the pressure relief valve is safely connected to a drain. When the tank don’t have pressure anymore, turn off the pressure relief valve.
    CAUTION: HOT WATER

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  5. Locate the magnesium anode rod on top of the tank.
    You can use the owner’s manual of the water heater to help you locate the anode. Here are some standard locations of the anode rod in your tank:
    If you have a Bradford White water heater, the anode rod might be located in the hot water outlet. Please see page 10 for more informations.

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  6. Using the ratchet wrench fitted with a 1 1/16’’ socket, unscrew the existing anode counterclockwise
     NOTICE: Use a 1 1/16’’ hexagonal socket to avoid damaging the rod hex head.
    If you are having some difficulties removing the anode rod, here’s some tips:

    • Use a breaker bar

    • Use an impact wrench

    • Use a torque multiplier
      If you are not able to remove the magnesium rod after trying all steps listed above and we will send you fittings to install the Corro Protec anode it in the hot water outlet port.

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  7. Slowly remove the original magnesium anode.
    Should you have to cut it into pieces due to limited space, be sure to hold the bottom to keep it from slipping inside the tank.
    CAUTION PLEASE DISPOSE IN A SAFE WAY and as per your municipality environmental waste regulations.

  8. Cover the threaded part of the anode with Teflon Tape.
    Apply 5-6 layers of teflon tape counterclockwise .

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  9. Insert the Corro-Protec anode and manually screw it to make sure threads are aligned.

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  10. Using the ratchet wrench fitted with a 31 mm socket, screw the Corro-Protec anode rod clockwise.
    NOTICE: DO NOT USE EXCESSIVE FORCE WHEN TIGHTENING.

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  11. Install the black grounding connection on one of the tank cover screws. 
    Make sure the ground is in direct contact with the metal and not on the paint.

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  12. Insert the female connection in the exceeding end-piece of the anode and press firmly using universal pliers.

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  13. Turn on water supply and make sure the tank is full.

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  14. Connect the power source
    Gas: Twist the dial on the top of the thermostat from the OFF to the ON position. 
    Electric: Switch the circuit breaker for the water heater to the ON position.

  15. Connect the Corro-Protec power supply to the 110v outlet.
    The light located on the rectifier will automatically light after couple seconds.

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    If the Green light doesn’t turn ON:
    To ensure that the Corro-Protec works, the following conditions must be met:

    • The rectifier must be connected.

    • Corro-Protec must be connected to the rectifier.

    • The negative side must be installed on the water heater, as indicated in the instruction manual.

    • The water heater must be functional (filled and operational).
      If the above conditions are met and the indicator light is not lit, please visit http://corroprotec.com/warranty-claim 

  16. Register your Corro-Protec anode to activate the 20 years warranty at http://corroprotec.com/warranty 

Setup Guide

To set up Corro-Protec, follow these simple steps:

  1. Install the system in a convenient location.
  2. Connect the device to a power source.
  3. Configure settings via the user-friendly interface.
  4. Download the app and pair the system for real-time alerts.

READ THE SAFETY INFORMATION

Your safety and the safety of others is of utmost importance. There are many important safety messages in this manual and on your equipment. Always read and obey all safety messages.

This is a safety sign. Recognize this symbol as an indication of Important Protected Information! This symbol warns you of dangers that could kill or injure you or others. 

All safety messages shall be followed by a safety symbol and the words
"DANGER", "WARNING", "CAUTION" or "NOTICE".

This word means:

  • DANGER: An imminently hazardous situation that will result in death or serious injury.

  • WARNING: A potentially hazardous situation that could result in death or serious injury and/or damage to property.

  • CAUTION: A potentially hazardous situation that may result in minor or moderate injury.

  • Note: Attention is called to observe a specified procedure or maintain a specific condition.

ESSENTIAL SECURITY REQUIREMENTS. READ ALL INSTRUCTIONS before use. 

WARNING

For your safety, the information in this manual should be followed to reduce the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.

Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this powered anode rod. It may save you time and cost. Pay particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician, or the local electric utility.

SAFETY PRECAUTIONS

  • Read this manual completely before installing or using the water heater.

  • Use this device only for its intended purpose as described in this manual.

  • Make sure your device is properly installed according to local codes and manufacturing instructions.

  • DO NOT attempt to repair or replace any part of your powered anode rod unless it is specifically recommended in this manual. All other servicing should be referred to a qualified technician.

MAINTENANCE

Corro-Protec recommends inspecting your anode yearly to make sure the green light is on.
Green light on the power supply means everything is working as it should and your tank is protected.

Troubleshooting

Here are some common issues and solutions:

  • Problem: System not pairing via Bluetooth
    Solution: Ensure the device is powered on and in pairing mode.
  • Problem: Corrosion detected despite the system being active
    Solution: Inspect the installation for loose connections or obstructions.
  • Problem: App not sending alerts
    Solution: Check the app permissions and network connection.

Warranty

What does this limited warranty cover?

Corro-Protec warrants this powered anode system against defects in material or workmanship for twenty years when installed in a single-family residence. If this part is installed in any location other than a singlefamily residence, the warranty period is reduced to 2 years. This warranty sets forth owner’s only remedy and our sole responsibility with respect to any defect in this part.

During the warranty period, Corro-Protec will repair or replace, at no charge, products or parts of a product that proves defective because of improper material or workmanship, under normal use and maintenance.

Corro-Protec Anti-Corrosion Protection Pros & Cons

Pros

  • Automated monitoring and control
  • Smartphone integration and alerts
  • Low-maintenance and durable design
  • Wide range of applications

Cons

  • Potential connectivity issues
  • Initial investment cost

PDF

Faqs

How do you install the Corro-Protec Water Heater Anode Anti-Corrosion Protection on a Bradford White Water Heater?

Since Bradford White water heaters have the magnesium anode built into the hot water outlet, you need our Corro-Protec for Bradford Whites model that comes with all the fittings you  need to install it. If you ordered the regular Corro-Protec instead of the Badford White model, you don’t have to create a return or pay any return fees., Address and phone number so we can take care of the exchange for you.

My water heater has 2 magnesium anodes, should I replace both?

The answer is no and that is why Corro-Protec Anti-Corrosion Protection offers different models adapted to tank sizes. If your water heater has two anodes, you can replace one of them with our Corro Protec anode and leave the other one in place. Even if you install the Corro-Protec anode to eliminate the rotten egg smell in your hot water, you don’t need to remove the second magnesium anode.

Do I have to unplug the Corro-Protec Water Heater Anode Anti-Corrosion Protection if we turn off the hot water for several months at our cottage?

The Corro-Protec does not require any special maintenance. Leave it connected at all times, and it will work only if necessary. Even if you turn off the hot water tank, if there is still water in the tank, the Corro-Protec will remain functional to prevent corrosion. If you empty the tank, the Corro-Protec will turn off automatically because the water acts as a conductor between the anode and the ground. An impressed current anode does not function as a heating element. There is no danger in emptying the water from the tank without disconnecting the anode.

Can I use a powered anode if I have a water softener?

It is even highly recommended to install an impressed current anode if you have a water softener. The water softener generally makes the water more aggressive to the tanks, which reduces the life of your hot water tank and creates a more conducive environment for the development of Sulfur Reducing Bacteria that creates the rotten egg smell in hot water. The Corro-Protec Powered anode rod will automatically adjust to provide optimum rust protection.

How long does Corro-Protec Water Heater Anode Anti-Corrosion Protection last?

Corro-Protec's lifespan depends on usage; however, it is designed to be long-lasting and durable.

What is the annual power consumption of a Powered Anode Rod?

Since the amount of current used by the anode will vary from region to region due to the hardness of the water, it is impossible to give an exact answer. However, on average, the anode will use 10 KWh per year. If we take the average price of electricity in the United States, the cost to run the anode 24 hours a day all year round is $ 1.36.

What is the typical cost of a Corro-Protec system?

The estimated price for a standard Corro-Protec Water Heater Anode Anti-Corrosion Protection ranges from $800 to $1,200.

Is it normal to read a voltage lower than that indicated on the Powered Anode rectifier?

Because the voltage adjusts automatically depending on the resistance of your water. A very low voltage means that your water is very conductive and the anode does not need to send much current to provide adequate protection.

Does Corro-Protec Anti-Corrosion Protection come with a warranty?

Corro-Protec Water Heater Anode Anti-Corrosion Protection provides a limited warranty upon purchase; check the manufacturer's website for details.

Is Corro-Protec easy to install?

Corro-Protec Water Heater Anode Anti-Corrosion Protection is designed for easy installation by users with basic technical skills.

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