Introduction

The XPO Tool Manual Ring Roller 61581 is an essential tool for metalworking enthusiasts and professionals, designed to create precise bends in various materials. This manual roller allows users to easily shape metal rods and sheets into arcs and rings, making it ideal for fabricating projects such as gates, railings, and decorative elements. Priced at $199.99, the 61581 features a sturdy construction that ensures durability and stability during use, providing consistent results with every operation. Its user-friendly design makes it suitable for both beginners and experienced craftsmen alike.

To minimise the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instruc-tions carefully and make sure you have understood its content. 
Keep these operation instructions safe. 

Exploded view and parts list 

Technical data 

Description

The xpo Tool Manual Ring Roller 61581 features a sturdy frame made from high-strength steel, ensuring it can handle heavy-duty use without compromising on performance. The adjustable rollers allow users to create rings of various sizes and shapes, making it highly versatile. The ergonomic handle design provides a comfortable grip, reducing fatigue during extended use.

The tool is compact and lightweight, making it easy to store in any workshop or craft room. It comes with an instructional manual that guides users through the setup and operation process, ensuring that even beginners can start using it immediately.

Assembly 

1. Push the connection piece (19) onto the drive shaft 2 (17). Make sure that the holes are positioned in one line (see fig.).
2. Push the handle (15) through the holes of the connection piece and the drive shaft.
3. Attach the connection with the taper pin (20) to the drive shaft.

Mounting 

Warning! The manual ring roller needs to be attached safely before use. 

1. Place the device in the desired area of the workbench.
2. Make sure that you can operate the handle comfortably, without any problems.
3. Mark the drilling positions on the work-bench through the two pilot holes (A) in the device base (25) (see fig.).
4. Remove the unit.
5. Drill the holes into the marked spots on the workbench.
6. Mount the device with two screws, lock washers, washers, and nuts (in this order; not included in the delivery).

XPO Tool Manual Ring Roller 61581 Operation 

1. Determine the required ring size.
2. Move the adjustable wheel (16) by turning the rotary knob (29) up or downwards.
3. To bend a 2.54 cm (1″) ring, the adjustable wheel needs to be in the uppermost position.
4. To bend a 5.08 cm (2″) ring, the adjustable wheel needs to be in the centre position.
5. To bend larger rings, the adjustable wheel needs to be in the bottom position.
6. Place the material between the upper drive wheel (4) and the adjustable wheel, as well as the lower drive wheel.
7. Turn the rotary knob clockwise to clamp the material between the wheels.
8. Turn the handle (15) counter-clockwise to make the ring.
9. To remove the made ring, turn the rotary knob counter-clockwise to loosen the clamping effect.

Setup Guide

To set up the xpo Tool Manual Ring Roller 61581, follow these steps:

1. Unpack the tool and all included components from the storage case.
2. Assemble the tool by attaching the rollers to the main frame using the provided bolts.
3. Adjust the rollers to the desired width for your specific project.
4. Place the metal strip between the rollers and begin rolling by turning the handle.
5. Continue rolling until you achieve the desired shape and size.

Maintenance 

1. Clean the device after every use with a non-toxic cleaning detergent.
2. The three lubricating points are the drive shafts 1 (9) and 2 (17) as well as the ad-justing shaft (18). Grease it with the help of the grease nipples (1) (see fig.).
3. Store in a dry area, out of reach from chil-dren.

Store this manual safely 
Read this manual and all safety warnings thoroughly and understand them before assembling the device or operating it.  You will need this manual for the safety and warning notes as well as the parts list. Keep the manual for future reference in a safe, dry area, where it is always available. Keep the purchasing receipt with the operating manual. 

Safety and warning notes 

Warning: When using an electrical device, machine, or equipment, absolutely follow basic safety regu-lations to reduce the risk of electrical shock, fire, or personal injury. Read all instructions before operating the device! 

• Keep your work area clean and tidy. Untidy work areas increase the risk of injury.
• Consider the conditions of your work space. Do not work in humid, wet, or poorly lit working spaces. Do not expose the device to rain. Keep the working area well always illuminated.
• Keep children away. No children should be allowed near the work space. Do not allow children to operate this device either.
• Store unused equipment. When the device is not being used, it should be stored in a dry area to protect it from rust. Store the device out of reach from children.
• Never operate tools or devices by force. The tools and devices will carry out their work more reliable and safer if they are used within the range of performance that they are designed for.
• Use the proper tool. Do not use smaller tools or equipment for work needing to be carried out by industrial machinery. Never use a tool or device for a task that it was not designed for.
• Wear adequate clothing. Do not wear loose clothing or jewellery, as these can get caught in moving parts. We recommend that you wear protective gloves and slide-proof shoes. Tie long hair together to prevent it from being caught in the machine.
• Wear safety glasses and hearing protection. Use a full-face protection when processing mate-rials that create metal, wood splinters, or dust. Protective glasses are sufficient for other materials. Wear a clean respiratory mask when performing work that creates fine or coarse dust particles. When working for a longer period, wear a certified hearing protection. 
• Secure workpieces. Use clamps or a vice to keep the workpieces in position if possible. This is safer than holding it by hand, as you have both hands to operate additional tools.
• Do not lean too much over. Make sure to have a secure, firm always stand and keep your balance.
• Thoroughly maintain your tools. Keep your tools sharp and clean to ensure that these are relia-ble and safe to work with. Follow the notes on lubrication and exchanging equipment. Keep the handles dry, clean, and free of oil and grease.
• Be aware. Focus on your work and always act on behalf of your best knowledge. Do not operate devices, machines, or tools if you are tired.
• Inspect the device for damaged parts before using a tool or device. Any part seeming to be broken needs to be properly checked for its correct performance. Check the alignment of the moving parts and ensure that they do not jam or have other damages. Make sure that no parts are damaged or the performance is limited in any other way. All damages need to be repaired or exchanged by a qualified person.
• Spare parts and equipment. When repair work needs to be carried out, only identical spare parts may be used. Only use equipment compatible with the device.
• Do not use machines and devices under the influence of alcohol, medicaments, or drugs. Read all safety information of the medicaments to know if your consciousness or reflexes are influ-enced by them. If you have any doubts, you should not operate the devices or machines.

Troubleshooting

If you encounter any issues with your xpo Tool Manual Ring Roller 61581, here are some common problems and solutions:

• Rollers Stuck: Check if the rollers are over-tightened. Loosen them slightly to ensure smooth operation.
• Uneven Rings: Ensure that the metal strip is aligned properly and that the rollers are evenly adjusted.
• Handle Breakage: Avoid applying excessive force. If the handle breaks, contact customer support for replacement parts.

Instructions & Warnings: Always wear protective gloves and safety glasses when using this tool. Keep it out of reach of children and avoid using it near flammable materials.

XPO Tool Ring Roller Pros & Cons

Pros

• High-quality construction for durability
• Adjustable rollers for versatility
• Ergonomic handle for comfort
• Compact design for easy storage
• Affordable price point

Cons

• Limited to manual operation, which can be time-consuming for large projects
• May require some practice to achieve perfect rings
• No automatic locking mechanism for rollers; must be adjusted manually

Customer Reviews

The XPO Tool Manual Ring Roller 61581 has received positive reviews from users who appreciate its ease of use and precision. Here are some common praises and complaints:

Praises: Users have praised the tool's durability, ease of assembly, and the quality of the rings it produces. Many have found it to be a valuable addition to their workshops and craft rooms.

Complaints

Some users have noted that it takes some time to get accustomed to using the tool, especially for those new to metalworking. There have also been minor complaints about the handle being slightly uncomfortable after extended use.