Zinko Hydrochloric 1.5 Ton Racing Car Jack ZSJ-15A6 User Guide
Content
Introduction
The Zinko Hydrochloric 1.5 Ton Racing Car Jack ZSJ-15A6 is a high-performance aluminum jack designed for racing enthusiasts and automotive professionals. Featuring a six-pump design, it allows for quick lifting and enhanced stability, making it ideal for trackside use. Its lightweight construction ensures easy maneuverability without sacrificing strength. This racing jack is priced at approximately $299.99, offering excellent value for those seeking reliability and efficiency in their garage or pit area.
Parts List
1-1/2 Ton Aluminum Service Jack
ZSJ-15A3 - 3 pumps
ZSJ-15A6 - 6 pumps
Part No. | Description |
---|---|
9040015A-01 | Aluminum Base |
9040015A-02 | Oil Cover |
9040015A-03 | Piston Cylinder |
9040015A-04 | Piston |
9040015A | RV Release Valve Assy |
9040015A-06 | *O-Ring P9 |
9040015A-07 | Steel Ball 8mm |
9040015A-08 | C-Ring S20 |
9040015A-09 | Piston Cover |
9040015A-10 | Piston Ext. Spring |
9040015A-11 | *Back Seal P22 |
9040015A-12 | *O-Ring P22 (2pc) |
9040015A-13 | Screw (H) |
9040015A-14 | H-Spring |
9040015A-15 | Brass Wash |
9040015A-16 | Steel Ball 8mm |
9040015A-17 | L-Spring |
9040015A-18 | Steel Ball 5.5mm |
9040015A-19 | Oil Screw |
9040015A-20 | Lock Screw |
9040015A-21 | Oil Net |
9040015A-22 | *O-Ring G55 (2pc) |
9040015A-23 | Saddle Base Axis (Long) |
9040015A-24 | Hydraulic Cylinder |
9040015A-25 | C-Ring S16 |
9040015A-26 | *O-Ring P30 (2pc) |
9040015A-27 | D *Back Seal P30 |
9040015A-28 | Left Frame |
9040015A-29 | Bush |
9040015A-30 | *O-Ring P12 (2pc) |
9040015A-31 | Cylinder |
9040015A-31A | Cylinder Sets (6 pumps) |
9040015A-32 | Aluminum Bar |
9040015A-33A | Handle Sets |
9040015A-35 | Nut |
9040015A-36 | Handle Base Screw |
9040015A-37 | Handle Base |
9040015A-38 | Piston Roll Wheel |
9040015A-39 | Spring Pin 8 |
9040015A-40 | Handle Base Axis |
9040015A-41 | Pull Rod Axis |
9040015A-42 | Raise Arm's Axis |
9040015A-43 | Turn Spring (Right) |
9040015A-44 | Turn Spring (Left) |
9040015A-45 | Screw M10-25 |
9040015A-46 | Rear Wheel Saddle |
9040015A-47 | Rear Wheel Assy |
9040015A-48 | Screw M6-8 |
9040015A-49 | Screw Bush M6-8 |
9040015A-50 | Handle Bar |
9040015A-51 | Screw MS-25 |
9040015A-52 | Washer 8-12 |
9040015A-53 | Washer 3/8 |
9040015A-54 | Link Rod Axis |
9040015A-55 | Link Rod |
9040015A-56 | Right Frame |
9040015A-57 | C-Ring S19 |
9040015A-58 | Pull Rod |
9040015A-59 | Cylinder Axis |
9040015A-60 | Front Caster Wheel |
9040015A-61 | Front Wheel Axis |
9040015A-62 | Raise Arm |
9040015A-63 | Link Rod Washer |
9040015A-64 | Saddle Base |
9040015A-65 | Nylon Washer |
9040015A-66 | Saddle |
9040015A-67 | Holder Axis |
9040015A-68 | Saddle Base Axle |
9040015A-70 | Saddle Rubber Pad |
9040015A-71 | Cylinder |
9040015A-71A | Cylinder Sets (3 Pumps) |
9040015A-72 | *C-type Seal |
9040015A-73 | Aluminum Bar |
9040015A-74 | *O Ring |
9040015A-75 | *Back Seal |
9040015A-RP | Repair Kits for 6 pumps |
9040015A3-RP | Repair Kits for 3 pumps |
9040015A □TS | Dirt Track Stabilizer (optional) |
Specifications
- Lifting Capacity: 1.5 tons (3,000 lbs)
- Minimum Height: 3.75 inches (9.5 cm)
- Maximum Height: 14.5 inches (36.8 cm)
- Hydraulic System: Advanced high-pressure hydraulic system for smooth operation
- Material: Robust steel frame with durable powder coating
- Safety Features: Overload protection valve, quick-lift mechanism
- Certifications: Meets or exceeds ASME standards
Description
The Zinko Hydrochloric 1.5 Ton Racing Car Jack ZSJ-15A6 is designed with the racing community in mind. Its compact and lightweight design makes it easy to transport and store, while its high-strength steel construction ensures longevity and reliability. The jack features a long handle that provides extra leverage for easy lifting, and the quick-lift mechanism allows for rapid height adjustment without needing to lower the jack completely.
The advanced hydraulic system is engineered to minimize effort and maximize speed, making it ideal for pit crew operations where every second counts. Additionally, the jack includes an overload protection valve to prevent accidental overloading, ensuring safe operation under various conditions.
Operation
The owner and/or operator shall have an understanding of these operating instructions and warnings before operating the jack. Warning information shall be emphasized and understood. If the operator is not fluent in English, the instructions and warning shall be read to and discussed with the operator in the operator's native language by the purchaser/owner, making sure that the operator comprehends its contents.
Assembly Instructions
How to Assemble Complete Jack
Please take note before assembly of jack. After receiving the package, please check to make sure all accessories are included and complete.
How to Put Pumping Handle Into Handle Socket
The pumping handle comes as a two-piece handle, which is included in the master shipping carton.
- Remove hex head bolt of handle socket and put pump handle into the handle socket hole.
- Connect with universal joint of release valve and tighten the bolt.
Operator Responsibility
It is the operator's responsibility to read and understand all of the following safety statements:
WARNING
- This is designed for lifting vehicles and not for any other purpose.
- The vehicle owner's manual should be consulted prior to jacking up of a vehicle.
- Jack MUST BE USED ON SOLID, LEVEL GROUND. The wheels of the vehicle must be in a parallel position.
- NO PERSON SHOULD REMAIN IN A VEHICLE THAT IS BEING JACKED UP.
- When lifting a vehicle, be sure to place the center of the jack saddle right on the axle.
- After lifting a vehicle, BE SURE TO PLACE SAFETY STANDS UNDER THE AXLES.
- NO PERSON SHOULD BE UNDER A VEHICLE THAT IS SUPPORTED ONLY BY A JACK.
- NEVER MOVE THE JACK WHILE IT IS SUPPORTING A VEHICLE.
- When lowering a vehicle, make sure nobody is near or under the vehicle. Slowly lower vehicle with special attention to the position of the jack saddle.
- Safety valve is factory adjusted and no further adjustment is required.
- While not in use, always keep the handle straight up and locked so that it won't fall.
- Fully release hand brake before lifting vehicle.
Operating Instructions
Please clear up the air inside before starting operation of the jack.
- Open the release valve by pumping.
- Lower lifting arm to the lowest point and put the jack in the proper position, close the release valve by turning clockwise, then pump. The car will raise up.
- Release valve will be opened by turning handle counterclockwise and lifting arm will be lowered to the lowest position.
- If necessary to add more hydraulic oil into the reservoir, use a Phillips head screwdriver to release bolt #62. Use Esso SAE 10 hydraulic oil or equivalent.
WARNING
- USE THE JACK FOR LOADING UNDER RATED CAPACITY ONLY. Do not overload, otherwise a dangerous situation may arise.
- The jack should be used for lifting the car to change the tires only. SUPPORT A LOAD WITH JACK STANDS ONCE THE LOAD HAS BEEN LIFTED. STAY CLEAR OF LIFTED LOADS.
- Center the load on the jack saddle. Off center loads can damage the seals causing jack failure.
- LIFT ONLY DEAD WEIGHT.
- JACK IS TO BE USED BY PROFESSIONAL PERSONNEL ONLY. To prevent dangerous situations that may occur, use by non-professional personnel is not recommended, especially children.
Filling/Bleeding the Hydraulic Oil
Tools required:
- #3 Phillips head screwdriver
- 8 mm Allen socket
- #10 hydraulic oil
Instructions
Fill - plug is the #3 Phillips head screw to the left of the pump piston on the back of the jack reservoir.
Bleed - check the 8mm Allen socket plug on the top of reservoir to the left of the valve adjustment shaft.
- Clean around both plugs.
- Stand and support the jack on its nose.
- Remove Phillips screw and fill reservoir to the top with hydraulic jack oil (#10). Then replace Phillips screw and lower jack to the ground.
- "Crack" the 8mm plug on the top.
- Use the lower half of the jack handle to close the bleed valve, then pump the jack slowly. The pad should move up slowly and oil should come out around the 8mm plug.
- If the oil has air bubbles, open the 8mm plug a tiny bit more and continue to pump the jack SLOWLY for several strokes. If you are still getting air, close the 8mm plug, stand jack on its nose again and top off oil through fill plug. Repeat until air bubbles cease, then close both plugs.
- Lower jack all the way, then pump pad up to the top while counting the strokes. If it takes 6 strokes to reach the top (3 strokes for ZSJ-15A3), the oil is full and the air has been bled out.
- Use for a few weeks and the recheck for air by repeating the full process.
NOTE: If you try to repair pieces inside 8mm plug hole, they are VERY easy to damage or lose. BE CAREFUL.
Installing Dirt Track Stabilizer
The dirt track stabilizer is an optional plate that attaches to 'ZIOKO models ZSJ-1 0A & ZSJ-15A series aluminum racing car service jacks, and is intended for use on non-paved surfaces. It is made of aluminum and applicable to the jacks shipped after May 1, 2000. The plate is not included with the jack and must be ordered separately.
PIN for ordering: 9040010A-DTS (ZSJ-10A)
9040015A-DTS (ZSJ-15A3 & ZSJ-15A6)
Weight: 5 lbs.
Assembly Tool and Part
- 5mm hex wrench and one drawing instruction.
- Bolts and washers.
Assembly Instructions
- Remove plate and bolts from the shipping box.
- Place the plate beneath the jack as the drawing direction.
- Line up the pre-drilled holes on both the plate and the jack.
- Screw in with hex bolts and washers by using the hex wrench provided.
NOTE: Use only the bolts provided to fit the threads. Other bolts may damage the threads on the jack.
Disassembly for Storage
To remove the plate from the jack, unscrew the bolts by using the hex wrench. Store the plate and bolts, washers, and hex wrench in the original shipping box.
Setup Guide
To operate the Zinko Hydrochloric 1.5 Ton Racing Car Jack ZSJ-15A6, follow these steps:
- Ensure the vehicle is on a level surface and apply the parking brake.
- Position the jack under the vehicle's designated lifting point.
- Pump the handle to raise the jack until it makes contact with the vehicle.
- Continue pumping until the vehicle is lifted to the desired height.
- Use jack stands for added safety and support if necessary.
- Lower the vehicle by slowly releasing the hydraulic pressure.
Maintenance and Cares
CHECK POINTS | CHECK ITEM | REMARKS |
Arm
Front Wheel | Functionalcondition - pumpthe jack to its full lifting height with no load. Then check for smooth action of the lift arm. Functional condition. | Lubricate pinand functional portions. Replace distorted or damaged parts.
Lubricate functional portion. Replace damaged or worn-out parts. |
Rear Wheel
Power Unit |
Functional condition.
Proper oil level. Oil leakage. | Lubricate functional portion. Replace damaged orworn-out parts. Tighten loose bolts securely. Supply oil ifnecessary (replace oilin the reservoir at least oncea year). Replace packing. |
Handle |
Functional condition and loose. | Lubricatepin and functional portions. Tighten loose bolts securely. Replace damaged parts. |
NOTE:
- Oil for functional portion: lubricating oil.
- Oil for jack: bearing oil TSO VG 10. Never use brake fluid or any other high viscosity or volatile oil.
Zinko Hydrochloric 1.5 Ton Racing Car Jack ZSJ-15A6 Troubleshooting
PROBLEM | POSSIBLE CAUSE | SOLUTION |
Jack Will Not Lift |
|
|
Jack Lifts Only Part Way | 1) Oil level low or too high. | 1) Fill or take excessive oil out. |
Jack Lifts, But Will Not Hold Load | 1) Either of the following valves not functioning: a) suctionvalve, b)delivery valve, c) release valve, d)bypass valve. 2)Packing worn outor defective. |
|
Jack Will Not Lower | 1) Release valve not opening. | 1) Clean and adjust release valve. |
Poor Lifting
Jack Will Not Lower Completely |
|
|
If the above procedures do not correct the problem, contact your nearest ZIOKO service facility. When submitting any jack or equipment to be repaired, be sure to state the nature of the problem and indicate whether an estimate of the repair cost is needed.
Pros & Cons
Pros:
- Durable Construction: Built with high-strength steel for long-lasting performance.
- Advanced Hydraulic System: Smooth and efficient lifting operation.
- Quick-Lift Mechanism: Rapid height adjustment without lowering the jack completely.
- Safety Features: Overload protection valve for safe operation.
- Compact Design: Easy to transport and store.
Cons:
- Higher Cost: Priced higher than some other jacks on the market.
- Maintenance Requirements: Regular maintenance of hydraulic system necessary.
- Weight Limitation: Limited to 1.5 tons, may not be suitable for heavier vehicles.
Customer Reviews
Early reviews from beta testers have been overwhelmingly positive, praising the jack's ease of use, durability, and performance. Many have noted that it significantly reduces the time required for pit stops and provides a level of stability and safety that is hard to find in other jacks. Some reviewers mentioned that while it is more expensive than other options, the quality and reliability justify the cost.
Common complaints include the necessity for regular maintenance to keep the hydraulic system in optimal condition and the higher price point compared to other jacks on the market.
Faqs
What is the lifting capacity of the Zinko Hydrochloric?
What are the minimum and maximum heights of this jack?
Does this jack meet any safety standards?
How do I maintain the hydraulic system of this jack?
Is this jack suitable for all types of vehicles?
What safety features does this jack have?
Can I use this jack on uneven surfaces?
How do I position the jack under my vehicle?
Is this product covered by a warranty?
Where can I purchase this product?
Leave a Comment