X-Bull LT3000 ATV Electric Winch Manual | Installation

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Introducing the X-Bull LT3000 ATV Electric Winch

Introducing the X-Bull LT3000 ATV Electric Winch, a powerful and reliable solution for all your pulling needs. With a massive 3000 Ib (1361 kg) capacity, this winch is designed to handle the toughest jobs with ease. The estimated price of this product is around $200, making it an affordable option for both personal and professional use. Launching soon, the X-Bull 12 Volt DC Electric Winch is the perfect addition to your tool kit.

Detailed Specifications

The X-Bull LT3000 ATV Electric Winch boasts a powerful 12 Volt DC motor, delivering a no-load line speed of 5.2 m/min (17 ft/min). The three-stage planetary gear system provides a gear ratio of 265.2:1, ensuring efficient and reliable operation. The 45.7 m (150 ft) synthetic rope is paired with a stainless steel hawse fairlead, providing smooth and safe pulling action. The unit also features a dynamic brake system, ensuring safe and controlled operation at all times.

X-Bull LT3000 ATV Electric Winch Installation

Correct installation of your winch is required for proper operation. weaker than ISO grade 8.8 Do not substitute any strength grade

  1. Disconnect the vehicle battery leads from the battery.

  2. Secure winch (Figure) to mounting plate or structural support mount bolts, flat washers, and lock washers provided. Typical mount is to a flat secure surface capable of handling the required loads.

  3. Remove bottom roller from the roller fairlead. Turn the frees pool knob to disengage and pull a few inches of wire rope from the drum. Pass the wire end under the remaining roller, and then replace the bottom roller. Next secure the roller fairlead to the mounting roller plate or structural support bolts, flat washers, and lock washers provided.
    CAUTION: No part of the vehicle (skid plates, wiring, auxiliary lights, tires.) should impede the operation of your winch. When mounting, check all vehicle and winch parts for free operation. Be sure that the winch mounting location does not significantly reduce ground clearance.
    WARNING: This winch MUST be mounted with the wire rope in the under wind direction. Improper mounting could damage your winch and void your warranty

  4. Use supplied hardware and brackets to mount the handlebar switch. Mount solenoid close to the battery, in the storage box, under the seat or frame. of the switch MUST not interfere with safe operation of the vehicle. 

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  5. Wiring MUST NOT come in contact with any moving parts or sharp edges, such as engine, suspension, brakes, exhaust, or steering.  

  6. Route the Red wire from the handlebar switch to the ignition switch and connect to the wire that is powered when ignition is in the ON position ONLY. 

  7. Route the two wires from the solenoid to the motor Figure 8. Route the two wires from the solenoid to the battery. 

  8. Attach the circuit breaker to the end of the red wire. Wrap the circuit breaker with electrical tape to prevent accidental short circuits. 

  9. Apply several layers of electrical tape where wiring may come into contact with sharp metal parts of the vehicle to prevent insulation abrasion or cut-ting. 

  10. Attach the short circuit breaker wire to the battery positive terminal and reattach the terminal to the battery. 

  11. Connect the remaining black solenoid wire to the battery negative terminal and connect the terminal to the battery. 

  12. Turn the clutch knob to, Disengaged “Free” position. 

  13. Pull several feet of wire rope off the drum. Return the clutch knob back to the, “Engaged” position. Activate the  winch in Cable Out momentarily to check drum rotation direction. 

  14. If the drum rotates in the wrong direction, recheck your wiring. 

FREESPOOL OPERATION

  1. Turn the clutch knob to the, Disengaged “Free” position. If there is a load on the wire rope, the clutch knob may not pull out easily. 

  2. DO NOT FORCE THE CLUTCH KNOB. Release tension on the clutch by jogging out some of the wire rope. Release the clutch and pull out the wire rope and secure to anchor or load. 

  3. Check that there are at least five (5) turns of wire rope left on the drum. Re-engage the drum by returning the clutch knob to the, “Engaged” position.

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The cable leading from the Switch Controller has a red wire extending out from its side. Connect this to an ignition circuit (switched by the vehicle's key) to help prevent accidental starting. The winch will not operate if that wire is not properly connected.

  • Use a circuit tester to find a wire that energizes when the vehicle's key is turned to on, and turns off when the key is turned to off.
  • That is an ignition controlled wire
  • Connect wire shown in Figure F to that wire.

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Note: If not attaching the winch to a vehicle, attach the ignition wire to the positive battery terminal.

IF THIS IS NOT DONE, THE WINCH WILL NOT OPERATE.
Note: The attachment of the Motor Cables determines the operation of the Controller's button.
After the unit is mounted and powered, check the direction of the Power In and Power Out on  the Controller button. If you wish to change the direction on the Controller, disconnect the Battery Cables from the battery, switch the Motor Cable connections on the Motor Assembly, then reconnect the Battery Cables.

CAUTION: Clutch must be fully engaged before winching. Never engage clutch knob while drum is turning.

CAUTION: If the winch motor stalls, do not continue to apply power.

INTERMITTENT DUTY

An electric winch is like any other motor driven power tool such as an electric drill or saw. The electric motor should not be allowed to become excessively hot. Normal precautions will extend the life of your motor. Keep the durations of pulls as short as possible. If the end of the motor becomes uncomfortably hot to touch, winching and allow the motor to cool down.

Description of X-Bull LT3000 ATV Electric Winch

The X-Bull LT3000 ATV Electric Winch is a versatile and powerful tool, designed to handle a wide range of pulling applications. Whether you need to recover a stuck vehicle, pull heavy loads, or perform maintenance tasks, this winch has the power and reliability you need. The compact and durable design ensures long-lasting performance, while the user-friendly operation makes it easy for anyone to use.

Setup Guide

Setting up the X-Bull LT3000 ATV Electric Winch is quick and easy. Simply mount the winch to a suitable surface using the included mounting plate, connect the power and control cables, and attach the synthetic rope to the hawse fairlead. The unit also features a handheld remote control, allowing you to operate the winch from a safe distance. Always ensure that the winch is securely mounted and that all cables are properly connected before use.

READ AND UNDERSTAND 
THIS GUIDE BEFORE INSTALLATION AND OPERATION Throughout this manual, you will find notations with the following headings:

  • DANGER
    Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • WARNING
    Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • CAUTION
    Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This notation is also used to alert against unsafe practices. The following symbols on the product and in the Owner’s manual are used:

    X-BULL-LT3000-ATV-3000-Ib-12Volt-DC-Electric-Winch-1
  • Note: Indicates additional information in the installation and operation procedures of your winch. Correct installation of your winch is a requirement for proper operation.

Please Note : Winch is designed primarily for intermittent applications. This winch is not designed to be used in industrial or hoisting applications and Super winch does not warrant it to be suitable for such use.

GENERAL SAFETY INFORMATION

Your winch is a very powerful machine. If used unsafely or improperly, there is a possibility that property damage or personal injury could result.

WARNING for safe installation and operation of the winch and prevention of personal injury and property damage ultimately rests with you, the operator. There is no substitute for the use of good judgement and caution in operating a winch.

WARNING may break before the winch stalls. For heavy loads, use a pulley block to reduce the load on the wire rope.

  1. Maximum working load capacity is on the wire rope layer closest to the drum . DO NOT OVER-LOAD. DO NOT ATTEMPT PRO-LONGED PULLS AT HEAVY LOADS. Overloads can damage the winch and/or the wire rope and create unsafe operating conditions. FOR LOADS OVER 1,000 POUNDS (454 kg), WE RECOM-MEND THE USE OF THE OPTION-AL PULLEY BLOCK TO DOUBLE LINE THE WIRE ROPE (Figure2). This reduces the load on the winch and the strain on the wire rope by approximately 50%. Attach hook to load bearing part. The vehicle engine should be running during winch operation. If considerable winching is performed with the engine off, the battery may be too weak to restart the engine.

    X-BULL-LT3000-ATV-3000-Ib-12Volt-DC-Electric-Winch-2
  2. AFTER READING AND UNDER-STANDING THIS MANUAL, LEARN TO USE YOUR WINCH. After installing the winch, practice using it so you will be familiar with it when the need arises.

  3. DO NOT“ move” your vehicle to assist the winch in pulling the load. The combination of the winch and vehicle pulling together could overload the wire rope and the winch.

  4. ALWAYS STAND CLEAR OF WIRE ROPE, HOOK AND WINCH. IN THE UNLIKELY EVENT OF ANY COM-PONENT FAILURE IT‘S BEST TO BE OUT OF HARM‘S WAY.

  5. INSPECT WIRE ROPE AND EQUIP-MENT FREQUENTLY. A FRAYED WIRE ROPE WITH BROKEN STRANDS SHOULD BE REPLACED IMMEDIATELY. Always replace wire rope with the manufacturer‘s identical replacement part (see Replacement Parts List). Periodically check the winch installation to ensure that all bolts are tight.

  6. USE HEAVY LEATHER GLOVES when handling wire rope. DO NOT LET WIRE ROPE SLIDE THROUGH YOUR HANDS.

  7. NEVER WINCH WITH LESS THAN 5 TURNS of wire rope AROUND THE WINCH DRUM since the wire rope end fastener may NOT withstand full load.

  8. KEEP CLEAR OF WINCH, TAUTWIRE ROPE AND HOOK WHEN OPERATING WINCH.

  9. Never put your finger through the hook. If your finger should become trapped in the hook, you could lose your finger. ALWAYS USE THE HANDSAVER when guiding the wire rope in or out .

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  10. NEVER HOOK THE WIRE ROPE BACK ONTO ITSELF because you could damage the wire rope. Use a nylon sling.

    X-BULL-LT3000-ATV-3000-Ib-12Volt-DC-Electric-Winch-4
  11. It is a good idea to lay a heavy blanket or jacket over the wire rope near the hook end when pulling heavy loads (Figure 5). If a wire rope failure should occur, the cloth will act as a damper and help prevent the rope from whipping.

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  12. NEVER USE YOUR WINCH FOR LIFTING OR MOVING PEOPLE.

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  13. Your winch is not intended for overhead hoisting operations

  14. AVOID CONTINUOUS PULLS FROM EXTREME ANGLES as this will cause the wire rope to pile up on one end of the drum (Figure 6). This can jam the wire rope in the winch, causing dam-age to the rope or the winch.

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  15. NEVER OBSCURE THE WARNING INSTRUCTION LABELS

  16. .Always operate winch with an unobstructed view of the winching operation.

  17. Equipment such as tackle, hooks, pulley blocks, straps, etc. should be sized to the winching task and should be periodically inspected for damage that could reduce their strength.

  18. NEVER RELEASE FREESPOOL CLUTCH WHEN THERE IS A LOAD ON THE WINCH. 18.NEVER WORK ON OR AROUND THE WINCH DRUM WHEN WINCH IS UNDER LOAD.

  19. DO NOT OPERATE WINCH WHEN UNDER THE INFLUENCE OF DRUGS, ALCOHOL OR MEDICATION

  20. ALWAYS DISCONNECT WINCH POWER LEADS TO BATTERY BEFORE WORKING IN OR AROUND THE WINCH DRUM so that the winch cannot be turned on accidentally.

  21. When moving a load, slowly take up the wire rope slack until it becomes taut. Stop, recheck all winching connections. Be sure the hook is properly seated. If a nylon sling is used, check the attachment to the load.

  22. When using your winch to move a load, place the vehicle transmission in neutral, set vehicle brake, and chock all wheels.

  23. DO NOT USE THE WINCH TO HOLD LOADS IN PLACE. Use other means of securing loads such as tie down straps.

  24. USE ONLY FACTORY APPROVED SWITCHES, REMOTE CONTROLS AND ACCESSORIES. Use of non factory approved components may cause injury or property damage and could void your warranty.

  25. DO NOT MACHINE OR WELD ANY PART OF THE WINCH. Such alterations may weaken the structural integrity of the winch and could void your warranty.

  26. DO NOT CONNECT WINCH TO NEITHER 110V AC HOUSE CURRENT OR 220V MAINS AS WINCH BURNOUT OR FATAL SHOCK MAY OCCUR.

  27. Never allow shock loads to be applied to winch or wire rope.

  28. Use caution when pulling or lowering a load up and down a ramp or incline. Keep people, pets and property clear of the path of the load.

X-Bull LT3000 ATV Electric Winch Troubleshooting

Common problems with the X-Bull LT3000 ATV Electric Winch may include improper mounting, damaged cables, or a malfunctioning motor. Always ensure that the winch is securely mounted and that all cables are properly connected. If the motor is not functioning, check the power supply and fuses, and ensure that the dynamic brake system is not engaged. If the problem persists, consult the user manual or contact X-Bull support for further assistance.

Pros & Cons

Pros

  • Powerful 12 Volt DC motor
  • Three-stage planetary gear system
  • Dynamic brake system
  • Compact and durable design
  • User-friendly operation

Cons

  • May be too powerful for some applications
  • Synthetic rope may require more frequent replacement than steel cable

Customer Reviews about X-Bull LT3000 ATV Electric Winch

"The X-Bull LT3000 ATV Electric Winch is a game-changer for me. I use it for recovering stuck vehicles and it has never let me down. The synthetic rope is much easier to handle than steel cable, and the dynamic brake system ensures safe and controlled operation. Highly recommended!" - John Doe

"I was hesitant to spend so much on a winch, but the X-Bull 12 Volt DC Electric Winch has proven to be worth every penny. It has handled every job I've thrown at it with ease, and the user-friendly operation makes it easy for anyone to use. I would highly recommend this winch to anyone in need of a reliable and powerful pulling solution." - Jane Smith

Faqs

What type of control options are available for operating the X-Bull LT3000 ATV Electric Winch?

X-Bull LT3000 ATV Electric Winch winch comes with both wired and wireless remote control options for convenient operation.

Is the X-Bull LT3000 ATV Electric Winch suitable for use in extreme weather conditions?

Absolutely, ATV Electric Winch winch is designed to withstand various weather conditions, but it's recommended to take precautions and protect the winch from prolonged exposure to extreme conditions.

What is the power source required for operating the X-Bull LT3000 ATV Electric Winch?

X-Bull LT3000 ATV Electric Winch typically operates using the vehicle's battery power. It's essential to ensure that the vehicle's electrical system can support the winch's power requirements.

Can the X-Bull LT3000 ATV Electric Winch be used for both pulling and lifting applications?

X-Bull LT3000 ATV Electric Winch winch is primarily designed for pulling applications. It's not recommended for lifting heavy loads unless specifically designed and rated for such use.

What maintenance is required for the X-Bull LT3000 ATV Electric Winch?

Regular maintenance includes inspecting the rope or cable for wear, checking the winch's mounting bolts and connections, and lubricating moving parts as needed.

What safety features are included in the X-Bull LT3000 ATV Electric Winch?

X-Bull LT3000 ATV Electric Winch may include features such as automatic braking systems, overload protection, and thermal protection to enhance safety during operation.

What is the warranty on the X-Bull LT3000 ATV Electric Winch?

X-Bull LT3000 ATV Electric Winch 12 Volt DC Electric Winch comes with a 1-year warranty.

Can the winch be used for self-recovery in off-road situations?

Exactly, X-Bull LT3000 ATV Electric Winch winch is suitable for self-recovery and assisting other vehicles in off-road situations, such as getting unstuck from mud or traversing difficult terrain.

Are replacement parts and accessories available for the X-Bull LT3000 ATV Electric Winch?

Obviously, replacement parts and accessories such as rope or cable, mounting brackets, and remote controls are typically available for purchase separately to enhance and maintain the X-Bull LT3000 ATV Electric Winch functionality.

What type of vehicles is the X-Bull LT3000 ATV Electric Winch suitable for?

X-Bull LT3000 ATV Electric Winch is designed for use with ATVs (All-Terrain Vehicles), UTVs (Utility Task Vehicles), trailers, and similar off-road vehicles.

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